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Chemical injection anchor: When and why to use it in your project?

In the civil construction, safety and resistance are non-negotiable factors. Therefor, choosing the ideal fixation system is essential to ensure performance and structure durability. It is in this context chemichal injection anchor stands out.But after all, when to use and why to choose this type of fixation?

What is the chemical injection anchor?

The Chemical injection ancho is a fixation system that´s uses a resin to fix threaded bars or rebars to substrates such as concrete and masonry. Unlike mechanical anchors, this type of fixation does not depends on expansion to ensure firmness, which turns it with an ideal solution for dynamic load situations, Where the concrete is already cracked or in application close to the edges or close to each other. Beside being ideal for applications with high tensile loads.

When to use the chemical anchor?

  • Heavy structural fixations: Ideal for elements that requires high load capacity, such as metal pillars, guardrails and industrial equipment;
  • Structural reinforcement works: Excellent solution for fixing rebars in recovery and retrofit works.
  • Vibrating environments: As it does not generate tension at the base, the chemical anchor prevents cracks and is recommended for fixings subject to constant vibrations.
  • Applications close to the edges: As there is no mechanical expansion, it does not compromise the integrity of the concrete piece.
  • Fixings in substrates with reduced resistance: Such as hollow blocks or lower density concrete, where the resistance of the fixing will be equal to the resistance of the hollow block.

Why to choose Walsywa´s chemical injection anchors?

Walsywa is a reference in fastening solutions for civil construction, offering high-performance and reliable solutions. Discover our models of injectable chemical anchors:

🔹 WQI 44

WQI44 Plus Chemical Anchor
WQI44 – Acompanha dois bicos aplicadores

High performance hybrid resin, suitable for structural applications with less responsability in concrete and masonry. Offers excelente cost-benefit and practicality, with fast curing. Only used with studs and threaded bars.

🔹 WQI 44 Plus

Advanced version of WQI 44, the WQI 44 Plus offers higher mechanical resistance, excellent grip and superior performance in critic applications. Among its diferences, important international certifications stand out:

  • ETA (European Technical Assessment): Proves your effectiveness in both cracked and non-cracked concrete, in addition to allow using in seismic regions and in fixings with rebars.
  • NSF (National Sanitation Foundation): Ensures that the product meet the strict safety and quality patterns required for contact with drinking water.
  • Fire resistance certifications: Classified as F120 and F180, which guarantees your performance in fire conditions for up 120 and 180 minutes, respectively.
  • LEED Certification: WQI 44 Plus presents a quantity of Volatile Organic Compounds (VOCs) under the specified limitsm achieving the A rate.

With quick cure and high reliability, WQI 44 Plus is an ideal solution for high load and responsability structural applications. Can be used with studs, threaded rods and rebars – including in the environments submerged in fresh water.

🔹 WQE 500

WQE 500 Chemical Anchor

Two components pure epoxy basis anchor, ideal for structural fixations with less responsability in concrete. It is indicated for high loads and industrial applications. Can be used with studs, threaded rods and rebars, in addition to being able to be used in holes made with diamond hole saw.

🔹 chumbador químico de injeção WQE 500 Plus

wqe500 plus Chemical Anchor

With high performance two components epoxy resin, WQI 500 Plus was developed for critic structural  applications in infrastructure works and large buildings. It offers superior tensile strengh, excellent grip and stability, even under extreme conditions.

WQIE500 Plus is certified with:

  • ETA (European Technical Assessment): Proves your effectiveness in both cracked and non-cracked concrete, in addition to allow using in seismic regions and in fixings with rebars.
  • NSF (National Sanitation Foundation): Ensures that the product meet the strict safety and quality patterns required for contact with drinking water.
  • Fire resistance certifications: Classified as F120 and F180, which guarantees your performance in fire conditions for up 240 minutes, respectively.

WQE 500 Plus can be used with studs, threaded rods and rebars, including in holes made with diamond hole saw and in submerged fresh water applications, maintaining technical performance and reliability.

Advantages of Walsywa´s chemical anchors:

  • – High mechanical performance;
  • – Excellent grip on various substrates;
  • – Versatile and precise application;
  • – Tensile reduction at the base;
  • – Certified and tested products;
  • – Generates less resin waste;
  • – Guarantee of complete hole filling;
  • – High resistance to weather conditions;
  • – Applicable in all directions;
  • – Two componentes with automatic mixing directly in the applicator nozzle;
  • – Avoids waste, since when properly closed, they can be reused.

Conclusion

The chemical injection anchor is a modern, safe and efficient solution for works that requires high technical performance. When the subject is quality, Walsywa delivers the besto n the market.

Would like to know which chemical anchor is the ideal for your project? Get in touch via the button below and get a specialized consultancy with the best market conditions!

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RFS System: What’s the difference between it and the traditional system?

The Naja tool has the exclusive RFS system, Rapid Fire System, which further enhances the productivity of this gas tool, increasing the speed of applications by 7%.

The RFS is used with pins already mounted on the accessories. Linked to productivity, this type of pin is essential for the operator who does not like to waste time on the job, avoiding extra manipulations to carry out the fixation and bringing greater ease in fitting the pin, which is carried out directly on the tool tip.

By not using separate pins and accessories, as is done in the traditional system, there is no need to use the magazine, which can be removed to carry out the applications of the steel pins. Thus, the tool’s weight is considerably reduced by 23%, making it more comfortable for the operator and avoiding premature physical wear. In addition, because the pins are already assembled, the use of the magnetic ring developed to lock loose accessories on the tool tip is avoided, which, being a small component, can be easily lost in construction works.

The RFS system is unique and patented. It’s reference! Reference, it’s Walsywa!

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Yellow May: know the movement and be part of it

The high rate of deaths and injuries in traffic is alarming throughout the world, even so, before the popularization of the movement in question, a situation as worrying as this did not receive the necessary attention, nor measures to raise society’s awareness by the government.

The Yellow May campaign was created with the purpose of filling this gap and putting issues on road safety on the agenda, to mobilize society, government agencies, companies, professional associations, and associations. This is done through actions that engage individuals and spread knowledge, addressing the breadth that the issue of traffic requires, in the most different spheres.

Find out how you can collaborate

Approximately 90% of accidents worldwide are caused by driver recklessness. In Brazil, in data collected until October 2019 by the Federal Highway Police, lack of attention topped the list, followed by disobedience to traffic laws, incompatible speed and alcohol consumption.

Therefore, helping to reduce the number of traffic accidents is a practice that is within everyone’s reach and, for this, simple measures such as:

– Obey the speed limit of the lanes

– Respect all traffic laws

– Give space to pedestrians and cyclists

– Always use the seat belt

– Carry out regular vehicle inspections

– Do not drive under the influence of alcohol, transport by app is an excellent and practical alternative

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COVID-19 Announcement

Dear customers, suppliers, and friends,

Faced with the worrying scenario resulting from the outbreak of the new coronavirus (COVID-19) and with the main purpose of maintaining the physical integrity of our employees, ‘Walsywa’ – following the safety recommendations established by the WHO (World Health Organization) and by the Government of State of São Paulo – as of March 26, a large part of its administrative and commercial staff at home will now normally work in a home office scheme, available to our three logistics centers, which are also ready to meet you.

We believe that, with this and other initiatives we are taking, we will be able to face yet another challenge, combating the spread of the virus.

Therefore, we reinforce our request that assistance via telephone, email and chat be prioritized.

If you have questions or want more information, our communication channels remain open.

We rely a lot on the empathy of each one to understand this adaptation phase. We emphasize that, at all times, we are thinking of new ways to maintain excellence in our services, preserving the health and safety of everyone.

Sincerely,

Walsywa team.

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With expansion, Walsywa moves its Headquarters to Jundiaí/SP

To meet the great growth and demand for even faster deliveries, the company moves to the large logistical and industrial center in the interior.

With space 3 times larger, the objective of this displacement was to establish itself in a place more adequate for the logistic demands of the organization and, at the same time, capable of favoring the continuous improvement of the services provided.

The new headquarters has a space with 8 docks and space to store more than 8 thousand pallets, in addition to games and rest rooms, which resemble the offices of technology companies, bringing greater well-being and integration between employees and departments.

In our new headquarters we will also have 2 training rooms, one internal and one external, where we will be able to train people making applications in real time. Walsywa started training customers more than 40 years ago, using our SWAT (Walsywa Service and Training Service) vans, where you can get to know the products with your hands and not just with your eyes. The success of the vans led us to practical training at our headquarters as well, and now we intend to improve the process even further.

Walsywa Headquarters Images

Interview with João Pedro Schrott, CEO:

What are the main benefits of the new headquarters?

With a ceiling height of 13m, more than 8,000 pallet carrier positions and 8 docks, the company will be able to move its orders with greater speed.

The office has what is most modern, with open spaces, raised floors, and games and rest rooms for greater interaction of employees and departments, in addition to the most modern laboratory, still under construction.

 

How will the new location favor the improvement of services provided?

Near 2 of the 5 busiest highways in the country, orders can be delivered with greater speed.

 

Did the solar segment drive the change? Why?

Yes, the segment is growing a lot and we will still have many new features to better serve our customers. The change will allow us to continue with the investment plan for the solar and construction sector, our 2 main focuses.

 

What are the expectations for the solar market and how does Walsywa intend to collaborate with the sector?

The solar market does not stop growing, and so there is room for new ways to serve customers. There are still few companies like ours, with proven experience in the fastening segment, and conditions to also serve nationally. Combining our efficient logistics with our technical support, we intend to be able to serve within 24 hours more than 200 cities in the southeast and south of the country, where we have our 3 business units.

 

What main products and releases?

The Solar Line comprises End Clamps, Flat and Rubber Washers, Flanged Hex Nuts, Screws (Hammer, French and Allen, with and without heads), Rods and Rod Assemblies, Straight Plates with Hole, chemical and mechanical anchors and numerous fasteners created for special projects.

The entire line is produced in 100% passivated INOX which makes it even more resistant to the weather to which a photovoltaic panel is exposed, ensuring greater durability and simpler maintenance.

Allied to this wide variety of products, we have all the technical support of our Engineering. We perform calculations and tests in loco, help our customers to have the best technical-commercial solution and provide training.

 

Was there any practical application of these products in the new matrix?

By the end of the year, we will have news in our new matrix, which will use a series of products.

 

About Walsywa:

Walsywa was founded in 1964 and is a reference in construction for civil construction in Brazil. With units in Camanducaia/MG and Piçarras/SC, it has a modern logistic system close to major markets.

Recognized for its constant innovation, Walsywa has developed patents and new technologies for several products such as perforated tape, CB anchor, support with locks and Rapid-Fire System, which are used in thousands of jobs every day.

  • We have the largest number of patents in Brazil;
  • We have a modern laboratory for testing and quality control;
  • Green Build Council Seal (Sustainable Construction) / ETA;
  • We have more than 10 product lines;
  • We have more than 1,800 items in line being delivered to major cities in the south and southeast within 48 hours;
  • We have more than 80 people working in sales throughout Brazil;
  • We have a partnership with two of the big brands in the market BOSCH FERRAMENTAS and FISCHER (washers).

Contact: vendas@walsywa.com.br | +55 (11) 5912-1000 | 0800 100 5024

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We have arrived to be a reference in Fastening for Solar Energy– RBS Magazine

RBS MAGAZINE brings in this edition an exclusive interview with “Jorge Camilo Trabulsi”, Walsywa Commercial Director

See in full:

Walsywa’s mission is to serve the Civil Construction Fixation market, ensuring customer and employee satisfaction, maximizing economic value for shareholders, and contributing to the improvement of quality of life.

RBS MAGAZINE: Tell us about the pillars of the company?
ANSWER: For over 50 years, Walsywa has earned the trust of customers and remains a great reference in Fastening for Civil Construction. We have as North the following pillars:

Excellence – With simplicity, always seeking to do the best. Satisfy our customers and employees;
Courage – Valuing positive and negative experiences as sources of learning and innovation. Continuously break the cycle of habits by taking calculated risks;
Integrity – Treating others the same way we want to be treated, applying truth and honesty when dealing ethically with everyone.

RBS MAGAZINE: What are the products and services offered?
ANSWER: The Solar Line comprises End Clamps, Flat and Rubber Washers, Flanged Hex Nuts, Screws (Hammer, French and Allen, with and without heads), Rods and Rod Assemblies, Straight Plates with Hole, chemical and mechanical anchors and numerous fasteners created for special projects.
The entire line is produced in 100% passivated stainless steel, which makes it even more resistant to the weather to which a photovoltaic panel is exposed, ensuring greater durability and simpler maintenance.

Allied to this wide variety of products, we have all the technical support of our Engineering. We perform calculations and tests in loco, help our customers to have the best technical-commercial solution and provide training.

RBS MAGAZINE: Point out the main differentials of the Walsywa company for the fixation sector in civil construction and in the photovoltaic segment in Brazil?
ANSWER: We are the reference in this market. We are present in the largest projects in Brazil, including the Itaipu hydroelectric plant, the Rio-Niterói bridge, World Cup stadiums, airports, corporate buildings, and residences. We believe we have achieved this feat in view of the following differentials:

– We are the company that launches the most innovative products in the segment;
– We have the largest number of patents in Brazil;
– We have 3 branches and more than 20,000 mt2 of distribution area;
– We have a modern laboratory for testing and quality control;
– Green Build Council Seal (Sustainable Construction) / ETA;
– We have more than 10 product lines;
– We have more than 1,800 items online being delivered to major cities in the south and southeast within 48 hours;
– We have more than 80 people working in sales throughout Brazil; and
– We have a partnership with two of the big brands in the market BOSCH FERRAMENTAS and FISCHER (washers)

We intend to differentiate ourselves in the solar market, as we did in Fixing for Vivil Construction, through a highly trained team, providing good service, efficient logistics (24-hour delivery to a large part of the country), laboratory and development of products that meet the needs customer requirements and competitive conditions.

RBS MAGAZINE: What is Walsywa’s market perspective in the post-pandemic Brazilian market over the next 3 years?
ANSWER: Even with covid-19, the segment still grows exponentially, we believe that with the drop-in interest rates in recent years and its historic low, in addition to the speed with which the sector’s technology advances, with increased productivity and scale, growth should continue regardless of external factors.

In relation to the photovoltaic market in Brazil, it is growing exponentially. In 2020, we intend to reach a 10% share and expect to grow 5%-10% annually until we become the benchmark.

RBS MAGAZINE: Why did the company decide to operate in the solar segment? When did you start acting in this segment?

ANSWER: Walsywa started its trajectory in 1964, serving the gunpowder fixation market. Since then, it has developed hundreds of new lines and applications, with a presence in Brazil and abroad, although it is better known for its chemical and mechanical anchors.
With the growth of the solar segment in the last 4 years, the demand for more technical applications and approvals grew, which drew our attention to the market, which we serve with more technical applications and, now, we intend to serve also in the most common applications, with a extensive range of fasteners and other chemical and mechanical products.

With the project in mind, we invested in training, people, specific laboratory equipment, an additional training van, in addition to products, marketing and fairs. We understand that the market still has a lot to grow, and for this reason, we made investments considering the next 5-7 years.

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